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Thermal CTP and UV CTP (in this case UV-CTP with ultra violet laser technology) are two different computer-to-plate (CTP) technologies that differ significantly in a number of ways.
The following is a detailed comparison of Thermal CTP vs UV CTP:
1. The technical principle and imaging method
- Thermal CTP:
Thermal CTP uses heat-sensitive materials to produce printing plates, and its working principle is to use the properties of heat-sensitive materials.
Under the action of the print head heating, the thermal material localized physical or chemical changes to form the pattern and text of the image.
Usually, the print head releases heat energy on the thermal CTP plate according to the signal of the digital image, making the thermal material locally change color or melt, thus completing the transfer of the image.
- UV-CTP:
UV-CTP, on the other hand, utilizes UV light or UV lasers for computerized direct plate making on conventional PS plates.
It uses a shorter wavelength (usually 405nm) blue violet laser diode for scanning, exposure and plate making.
Exposure area of the photographic material layer polymerization reaction and solidification, the formation of graphics; unexposed areas are removed in the development, the formation of the blank part of the UV CTP plate.
2. Imaging quality and accuracy
- Thermal CTP:
The output resolution of thermal CTP is usually high, and can well output more than 300 lines.
Dot transfer stability is good, easy to control on the printing press.
- UV-CTP:
UV-CTP is able to form finer dots due to the use of a shorter wavelength violet laser.
The engraving is finer and can reproduce more details and colors of the original image.
3. Production efficiency and speed
- Thermal CTP:
Thermal CTP technology can realize rapid plate making, greatly reducing the time of plate making.
Exposure speed is not affected by the content, and equipment regulation is flexible, simple linear control.
- UV-CTP:
UV-CTP is also more productive, but may be affected by the exposure and development parameters adjustment.
However, due to the lower power and slow decay of the UV-CTP laser, longer service life, in the long run, its productivity may be more stable.
4. Cost and Price
- Thermal CTP:
Plate costs are relatively high because of the use of new technologies and materials.
Machine prices and maintenance costs may vary by brand and model.
- UV-CTP:
Plate costs are relatively low because modified conventional PS plates can be used.
UV-CTP's low-power and low-maintenance lasers help reduce overall operating costs.
5. Environmental Protection and Sustainability
- Thermal CTP:
Thermal CTP technology does not require chemical solvents or large amounts of water for plate making, making it more environmentally friendly and energy efficient than traditional plate making methods.
- UV-CTP:
The plate making process of UV-CTP may involve the use and disposal of chemicals, but it is still environmentally friendly compared to traditional film plate making methods.
At the same time, UV-CTP's low-power and low-energy laser also helps to reduce energy consumption and carbon emissions.
In summary, there are significant differences between thermal CTP and UV-CTP in terms of technical principles, imaging quality and accuracy, productivity and speed, cost and price, and environmental friendliness and sustainability. The choice of CTP technology depends on specific application scenarios, cost budgets and environmental requirements.
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